Every living room needs a coffee table and for me, I think it acts as a center piece for the room. You tend to congregate around that table when you’re in the living room. I also think it says a lot about your personality and style. I almost wish I could have more coffee tables in one room, but unfortunately there just isn’t enough space. I’ve built a couple of other coffee tables before from plans that I got from ReadyMade. It’s a do-it-yourself craft website/magazine. I built the lite brite coffee table and side table seen here: 

The side table was of the same construction but using modified dimensions.
I didn’t want something so flashy for my living room. Since this is my first real place alone I wanted something that wasn’t as much as a novelty. However, I might build something like that for my balcony later cause it’s awesome. When looking for inspiration I started looking at different coffee tables on websites and in magazines. When it comes to this sort of thing, I figure I’ll know it when I see it. And on Pottery Barn’s website of all places, I saw “it.”

This is the Rhys Coffee Table, and it retails for $699. I really liked the simplicity and functionality of the table, the layout of the hardware, the pulls and label holders. So instead of finding inspiration I decided to just do my best to rip this table off for much much cheaper. And, not including labor, my finished product ended up costing around $160 in materials not including tools and paint I had laying around.
So here’s the process:
First, I needed to figure out dimensions. The website lists the table as 48″ wide x 24″ deep x 18″ high. So to roughly find the rest of the dimensions I used a simple but effective process using adobe photoshop to figure out my measurements using proportions. It looks something like this:

The lines represent all the dimensional edges. If you know the overall dimensions of this table then you can use the ruler markings on the edges of the picture to create a scale. For example, the edges of the table in the picture might be 8 inches, and if you know that the real table is 48 inches, then something on the picture that’s 2 inches is in reality a foot long. From all of that I ended up with a working sketch:

The rest is all just cutting and gluing. The joints are reinforced with an old technique of drilling holes at the joints and connecting them with glue and dowels. The drawers were constructed with glue and a groove cut into all the sides to hold the drawer bottom which simply “floats” in that groove.

Something important for me was the hardware. That was something I really liked in the original and wanted to do my best to replicate in my version. The label holders were found easily on ebay from Cherry Street design.

The pulls were the hard part, for several reasons. Finding them was the first obstacle. They’re not something readily available from your local Home Depot. In fact, they’re actually made to be used on sailboats where you don’t have much space and would need pulls that are flush-mounted. On some specialty websites specializing in cabinet hardware I found these pulls but they were $10 EACH. And if you wanted them in an antiqued look they were as much as $15 each. I needed 6 of these things and really didn’t want to pay 60 dollars just on the pulls even though they’re such an integral part of the table’s style. I managed to find a website specializing in sailboat hardware called Hamilton Marine Supply. The pulls came out to $5 each and shipping was reasonable. However, the pulls only came in one finish: polished brass. They looked like this when I received them:

With a little online research I found that you can “antique” these things with a fairly simple process. You first strip off the varnish using acetone or nail polish remover. Then you boil the metal in water which will turn any remaining varnish an opaque white which you can see and remove. Then, once you’re down to bare metal, you brush white vinegar, of all things onto the metal and leave it to air dry before re-applying. Note: this only works for brass and copper or any other copper based metal. I found that leaving the metal in the sun outside worked really well, while soaking the metal in a cup of vinegar didn’t work. The reaction and oxidation had to do with the vinegar evaporating and reacting with the air around it. What I was going for was a patina. Patina:copper :: rust:iron. The difference is that rust is red while a patina ranges from turquoise blue-green to dark bronze. After several treatments and 24 hours, halfway through the process the pulls looked like this:

This weathered looks is fairly easy to accomplish, and adds to the value of a piece like this. Aesthetically, I love this distressed look because it adds a ton of character to the metal and whatever it’s attached to. It really makes the table look complete and like it’s much older than it is. The actual process of mounting the hardware was also a challenge. Because the pull is flush mounted, it means that big hole, called a mortise needed to be cut into the wood in the exact shape of the contour of the back of the pull while still leaving enough material to screw the pulls into the drawer face. This is what a test run of the hole looked like:

I had to do six such holes and it got easier and more efficient with every run. The bulk of the material was removed with various drill bits while the finer work was done with a Dremel tool which is invaluable for craft projects. I used a depth gauge to get the right cut. The finished product?

I “carefully” distressed the wood on the table before and after painting. The wood was painted with satin black spraypaint, then coated with a layer of the same red paint I used on the walls. The drawer faces, shelf piece and side panels were painted using the same tan paint used on the other walls. To distress the wood I scraped down the tan painted panels with the edge of a metal tool. Rather than scrape paint off, it actually rubbed metal from the edge of the tool onto the paint which brought out the grain. The wood all over the table is gouged and checked and scraped and dented the way any piece of furniture would be after years and years in a living room. Red paint was applied so that the black would show through creating almost a wood grain effect. The idea was to make it look as though the table had been painted several times over the years with some of the old layers showing through. That is also why some of the distressing is done before painting and some done after painting. Also, all the edges were scraped with a tool to show additional wear as those parts would see the most abuse over the years. Same with the lower parts of the table where a vacuum cleaner would have bumped the table week after week. As of right now the table top, made out of birch ply wood is unfinished. I think I’ll put a coat of satin laquer on it to protect it. I’m not sure if the unpainted wood grain is a good or bad look, but I’ll always have the option to paint it later if I see fit.

So yeah, the hardware was fairly expensive, running about $55 after shipping costs for the pulls and label holders as well as time for the antiquing process. Though in my opinion it makes the table special. All in all the table took me about a week of nights to build. There were days where I had other things to do, or I had to wait for glue to dry, or I couldn’t much done because it was late and I couldn’t use a power saw. So instead of paying $100 for something uninspired and mundane or $700 for something stylishly over priced I built my own table and have something that I know is functional and personal. I do have some criticisms of the finished product. I think the shelf space should be smaller to more closely match the size of the drawer faces. That would also in essence require that the drawer faces be bigger. Part of this though was as a result of the limited sizes of lumber available. I don’t have a table saw so I couldn’t really take wider lumber for the drawer faces and rip it down to size. Still, I built something I’m proud of and that’s what matters to me. So what’s on the label holders and in the drawers? That’s none of your business.

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